Intelligent Lubrication System.
Luoyuan LIL900125E-SG intelligent oiling and lubrication machine
A Smarter Way to Lubricate Sintering Machine Trolleys
Our intelligent lubrication system integrates automated oil filling, mechanical cleaning, follow-up correction, and status monitoring into one system.
Fully Automated
Precise Lubrication
Intelligent Maintenance
▌Technical Specifications
| Technical parameters | Index |
|---|---|
| Oil injection success rate | ≥ 98% |
| Power supply voltage | 380VAC 50/60Hz Three-phase power |
| Rated power | ≤ 5KW |
| Gas supply pressure | ≥ 0.25MPa |
| Operating temperature | -20~70℃ |
| Single oil injection cycle | ≤ 10s |
| – | – |
| Technical parameters | Index |
|---|---|
| Oil pump maximum pressure | 40MPa |
| Single injection volume | 5mL (adjustable) |
| Positioning tolerance capability | ± 5mm |
| Adapting to pallet cars’ speed | ≤ 3.5m/min |
| Adapting to pallet cars’ deviation | ± 40mm |
| Equipment size | 2.2×1.4×2.1m |
| Equipment weight | ≤ 700kg |
DISNGE ORIGINAL INTENTION.
Lubrication failure of sintering machine wheel lubrication can easily lead to unplanned downtime, highlighting the significant drawbacks of traditional manual lubrication. Our equipment fundamentally solves this industry problem, providing core assurance for the safe, efficient, and low-cost operation of production lines.
| Disadvantage Manuel Lubrication |
|---|
———— VS ————
| Our advantage |
|---|
- High-risk operations in high-temperature gas fields (60–80℃);
- A single production line has 200 to 400 lubrication points, requiring workers to lubricate each one individually, which is inefficient.
Safety & Manpower
- The entire process is unmanned, which can eliminate safety hazards.
- Fully automated operation can significantly save manpower.
- Problems such as missing fuel, insufficient fuel, and uneven fuel filling are prone to occur.
- Easy-to-stop
- Uncontrollable lubrication effect
Lubrication & precision
- It can achieve precise positioning and dynamic tracking.
- Oil injection success rate ≥ 95%
- Precise and quantitative oil supply
- The price of high-end robotic arm solutions in the industry is approximately 650,000 to 1,500,000 RMB per set.
Costs & inputs
- Our unit prices range from 200,000 to 500,000 yuan; overall operation and maintenance costs are reduced by 30% to 40%.
- Equipment failures and downtime incur high hidden costs and severely impact production line capacity.
Production & Assurance
- It allows for online, non-stop refueling;
- Equipment uptime ≥ 98%, ensuring continuous production.
A Condition Simulation Test Platform
Designed for Steel Mill Pallet Car Lubrication Systems，Replicating the operating logic and transmission structure of pallet cars in the field, the platform accurately simulates real-world operating conditions and serves as a critical pre-deployment validation tool to ensure the reliable implementation of lubrication systems.
Highly Accurate Simulation
Replicates pallet car operation, wheel layout, and transmission characteristics for realistic condition testing.
Comprehensive Performance Testing
Validates oil-filling accuracy, success rate, overflow control, and continuous operation stability.
Pre-Deployment Optimization
Optimizes lubrication parameters and resolves issues before on-site implementation, reducing downtime and deployment time.
Fault Reproduction & Analysis
Reproduces lubrication faults to quickly identify problems and optimize solutions.
EQUIPMENT SELECTION CRITERIA
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▍Basic parameter adaptation selection
| Selection Dimensions | Equipment Basic Adaptation Standards | Customized Adaptation Range | Remark |
|---|---|---|---|
| Type of pallet cars | Sintering pellet/ Pellet plant | – | |
| Cart speed | ≤ 3.5m/min | 3.5-5.0m/min | Customization is available beyond the basic standards. |
| Cart deviation | Within ± 40mm | ±40~±60mm | Upgrades and adaptations can be made according to customer needs. |
| Operating ambient temperature | -20~70℃ | 70-100℃ | Ultra-high temperature customizable high temperature resistant protection |
| Gas supply pressure | ≥ 0.25MPa | 0.15-0.25MPa | If the on-site air pressure is insufficient, a booster device can be provided. |
| Power supply voltage | 380VAC 50/60Hz Three-phase power supply | – | Separate wiring is required, and proper grounding protection must be ensured. |
| Working environment | High dust / High temperature / Vibration | High humidity / corrosive environment | Customized protective structures are available for special environments. |
▍Core functional module selection (standard / optional)
| Functional modules | Configuration type | Specific configuration items |
|---|---|---|
| Oil nozzle function | Standard configuration | Mechanical opening and closing function with position compensation and self-resetting function (±5~8mm) |
| Oil nozzle layout | Customization (designed according to customer requirements) | Single nozzle or multiple nozzles (double nozzle / triple nozzle) |
| Positioning module | Standard configuration | Infrared positioning |
| Positioning module | Optional | Mechanical positioning / Laser positioning / Visual positioning / Millimeter wave positioning |
| Cleaning module | Standard configuration | Spinning brush cleaning |
| Cleaning module | Optional | High-pressure gas cleaning / combined brush rotation and high-pressure gas cleaning |
| Cooling module | Optional | Air-cooled / Water-cooled / Industrial air conditioning refrigeration |