Application Case of System No.2
Sintering pallet production line in Fujian
background
Project Location: Fujian Province, China
Equipment type: Sintering pallet production line (1 set on the left and 1 set on the right)
Commissioning time: November 2025
From Success to Excellence
The successful operation and outstanding performance of System No. 1 at a steel plant in Hebei Province not only powerfully verified the reliability of our intelligent lubrication technology, but also greatly boosted the team’s confidence in continuous innovation. Taking this opportunity, we actively deepened our market layout and set our sights on a core client in Fujian with whom we have cooperated for many years.
Based on our long-term cooperative relationship, we have a very deep understanding of the client’s on-site working conditions and pain points. Based on the practical experience gained from the Hebei project, the technical team carried out comprehensive technical upgrades and customized iterations to meet the specific on-site requirements of the Fujian client. After the system was put into operation, the lubrication operation was executed precisely and automatically according to the plan, with excellent lubrication hit rate and a significant improvement in the uptime of the production line equipment.
▍Technical indicators
| Indicator Item | Numerical Values/Results | Remark |
|---|---|---|
| Refueling success rate | ＞ 95% | Continuous stability |
| Monthly workload | 420 wheels/side | Execute according to customer plan |
| System status | Trouble-free operation | Customer provides acceptance certificate |
| Verification method | Monthly acceptance + data recording | Official documents confirm the effect |
Core benefits
In actual operation, the upgraded system demonstrated exceptional engineering collaboration and technological maturity. The system seamlessly integrated with the customer’s existing monthly maintenance plan, operating “invisibly” and without interfering with normal maintenance schedules.
In terms of core hardware, the system adopts the golden combination of “gun-type oiling component + electronic follow-up spring” to ensure absolute uniformity and precision of oil injection, completely eliminating the phenomena of leakage and over-injection. Meanwhile, relying on the deep integration of electrical detection units and PLC systems, the parameters of each lubrication operation are recorded in real time, creating a traceable intelligent lubrication database for the factory.
The successful implementation of this case has validated the universality and high replicability of our system in sintering production lines in the south, laying a solid technical foundation for its subsequent industry-wide promotion.
Intelligent operation mode
100% Fully Automatic
The lubrication operation has been completely transformed from traditional manual operation to fully automated operation, achieving unattended operation and significantly reducing on-site manpower and labor intensity.
Production line assurance
Unplanned downtime: 0 times
Precise and quantitative intelligent oil control completely eliminates the stubborn problem of trolley jamming caused by insufficient lubrication, and fully protects the efficient operation of the production line.
📈 Digital management
Predictive maintenance
Lubrication data is fully digitally recorded, transforming “post-event maintenance” into “pre-event prevention,” providing strong data support for equipment health management.
💸 Return on investment
12-18 month payback period
The project has an extremely short payback period, with the equipment investment cost expected to be fully recovered within 12 to 18 months.